Plastic Toy Factory is a large-scale animation toys, baby products and consumer electronic products manufacturer. A plastic toy is an item that is used to play, especially one designed for such use. Playing with toys can be an enjoyable means of training children for life in society. Toy Design: Plastic toys made in Dongyuan
Plastic Toy factories need the work of designers. Clients and toy company employees have a brainstorming session and, after that, designers need to prepare sketches of the toy in question.
Advantages of Plastic Toys:Plastic toys are much more durable than wooden toys, can be bent and twisted, and are often stepped on before being seriously damaged. Of course, it’s always best to instil a certain level of respect for toys in children, but at least plastic toys can withstand some rough play. Another advantage that plastic toys have over some materials (such as wood) is that they are washable toys. If the little ones come back from the garden covered in mud or other fun, you can simply wipe their toys clean and soak them in the bathtub. There’s no need to put them in the washing machine for a quick wash like you would with fabric toys, just a damp cloth and the toy is as good as new.
Toy Production Process
The manufacturing process of toys is so complex that it takes a lot of specialized equipment and many steps involved. The first step in the manufacturing process of toys is to design the toy model. A designer will create a 3D model of the plastic toy using computer software and then send it to an engineer who will evaluate whether or not it can be produced with available materials and machinery. The next step involves creating molds for each part required by the toy design.
Once these molds have been created they are sent to an injection molder where they will be loaded onto machines that squeeze molten plastic into them at high pressures, producing thousands of identical parts per hour! Finally, all those plastic toy parts are assembled together by hand into complete plastic toys.
The Process of Molding Toys: Injection Molding
Injection molding plays a pivotal role in the manufacturing process of toys, utilizing its precision and efficiency to create intricate and durable products. This method revolves around melting plastic materials until they reach a liquid state, which are then injected under high pressure into molds specifically designed for various toy parts. After injection, the plastic cools and solidifies quickly, forming a part that perfectly replicates the mold’s interior contours.
The initial step in this process involves designing and creating the molds, which is often one of the most critical and investment-heavy phases. These molds are usually crafted from steel or aluminum to withstand the pressures and temperatures involved in injection molding. Considering the complexity of many toys, these molds can be sophisticated, including movable sections to allow for undercuts or protrusions in the finished toy part.
Once the mold is prepared, manufacturers select appropriate plastic materials based on the desired characteristics of the final product, such as flexibility, durability, or color possibilities. Commonly used plastics include polyethylene (PE), polypropylene (PP), ABS (Acrylonitrile Butadiene Styrene), and PVC (Polyvinyl Chloride). These materials may also be blended with colorants or additives to achieve specific qualities before being fed into the injection molding machine.
Quality Control
Quality control is integral to toy manufacturing. Each product undergoes rigorous testing to meet strict safety standards.
Tests may include checks for choking hazards, sharp edges, and toxic materials.
Toys are only cleared for packaging and shipping after passing these stringent tests.
Plastic Toy Manufacturers in China
China is the world’s leading toy manufacturing country, with nearly 80 per cent of the world’s toy supply. It is known as the manufacturing centre of the world. It produces virtually every kind of product in a wide range of products. According to the U.S. Department of Commerce, 9 out of 10 toys purchased in the U.S. are made in China. Low labour costs are one of the main reasons why companies choose to manufacture in China.
PVC is widely recognized for its versatility and can be made either rigid or flexible, which is particularly advantageous for a broad range of toys, from dolls to inflatable items. Its cost-effectiveness also makes it a popular choice amongst toy producers. If you’re inspired to bring your own toy ideas to life or want to learn more about the process, consider reaching out to professionals in the toy manufacturing industry.
